Horizontal Belt Conveyor
- High conveying efficiency: The conveyor adopts a continuous conveying method, which can transport materials quickly and efficiently, improving production efficiency. This high-efficiency horizontal belt conveyor is helpful for enterprises to improve overall production efficiency, which is favored by factory managers.
- Long conveying distance: The conveying distance of the conveyor can reach several kilometers, which is suitable for long-distance conveying. This long-distance horizontal belt conveyor solves the problem of long-distance material transportation in large factories and mining areas.
- Wide application range: The conveyor is suitable for transporting materials of different shapes, sizes and properties, such as powder, block, sheet, liquid-containing materials, etc. With a wide application range, this horizontal belt conveyor can meet the material conveying needs of different industries, providing a one-stop solution for procurement personnel.
- Stable conveying method: The conveyor has a stable conveying method, which is not easy to cause blockage and dumping, ensuring the stability and safety of the conveying process. The stable conveying method of this horizontal belt conveyor ensures the safety of the production process and reduces the risk of material loss for enterprises.
- Convenient maintenance: The conveyor has a simple structure, is easy to maintain, has a low failure rate and a long service life. The easy-maintenance and long-service-life horizontal belt conveyor reduces the later maintenance cost of enterprises, which is a cost-effective choice for related industry companies.
- Energy-saving and environmental protection: The conveyor adopts energy-saving technology, which can not only reduce the material conveying cost but also reduce energy consumption and environmental pollution. This energy-saving and environmental-friendly horizontal belt conveyor conforms to the development concept of green production, meeting the environmental protection requirements of modern enterprises.
Overview
Horizontal belt conveyor, also known as belt conveyor line or belt assembly line, is a common material handling equipment in industrial production.It uses the continuous or intermittent movement of the conveyor belt to transport various items of different weights. It can not only convey various bulk materials but also transport piece goods with small single weight such as cartons and packaging bags. This versatile horizontal belt conveyor is suitable for both bulk material conveying and piece goods handling.The conveyor can realize horizontal, inclined and vertical conveying, and can also form a spatial conveying line, which is generally fixed. This flexible horizontal belt conveyor system can be customized to form fixed conveying lines according to different workshop layouts.With large conveying capacity and long conveying distance, the conveyor can also complete several process operations simultaneously during the conveying process, so it is widely used. This high-capacity long-distance horizontal belt conveyor is an ideal choice for improving production efficiency in various industries.It can be used as a single unit for conveying, or multiple units can be combined with other conveying equipment to form a horizontal or inclined conveying system to meet the needs of operation lines with different layouts. It is suitable for food, electronics, chemical, printing and other industries. This modular horizontal belt conveyor can be flexibly combined to meet the production line needs of different industries, making it a practical material handling solution for factory managers and production line engineers.
Horizontal belt conveyor is a kind of machinery that uses friction drive to transport materials in a continuous manner. This friction-driven continuous horizontal belt conveyor ensures stable and efficient material transportation.It is mainly composed of a frame, conveyor belt, idlers, rollers, tensioning device, transmission device and other components. The key components of this horizontal belt conveyor, including high-quality frame and durable conveyor belt, ensure its long service life.It can form a material conveying process on a certain conveying line from the feeding point to the discharging point. This horizontal belt conveyor realizes a smooth material conveying process, reducing manual operation for procurement personnel in related companies.It can not only convey crushed and scattered materials but also transport piece goods. This multi-functional horizontal belt conveyor meets the material conveying needs of different production scenarios.In addition to pure material conveying, it can also match the requirements of the process in the production process of various industrial enterprises to form a rhythmic assembly line transportation line. This process-compatible horizontal belt conveyor helps industrial enterprises form efficient assembly line operations.
Usually, the conveyor belt of the belt conveyor is made of multi-layer wear-resistant rubber or plastic belt, which uses rubber or plastic spans with equal intervals to transport finished products to the destination. The multi-layer wear-resistant conveyor belt of this horizontal belt conveyor ensures long-term use, reducing the frequency of belt replacement for enterprises.The driving device is usually placed at the head of the conveyor belt to drive the conveyor belt; the tensioning device is usually placed at the tail of the conveyor belt to adjust the tension of the conveyor belt; the supporting device is usually placed at the bottom of the conveyor belt to support the conveyor belt. The scientific layout of components in this horizontal belt conveyor, such as head-mounted driving device and tail-mounted tensioning device, ensures efficient and stable material conveying.Common types of horizontal belt conveyors include M-type, O-type, U-type, V-type, etc. Enterprises can choose the appropriate type of horizontal belt conveyor, such as V-type or O-type, according to their specific production needs.
Working Principle:
The working principle of the horizontal belt conveyor is very simple. The simple working principle of this horizontal belt conveyor makes it easy for production line engineers to operate and maintain. Materials are placed at the starting point on the conveyor belt, and then the conveyor belt is driven to the destination. This horizontal belt conveyor realizes automatic material transportation from the starting point to the destination, improving production efficiency.During operation, the supporting device supports the conveyor belt, and the tensioning device adjusts the tension of the conveyor belt to maintain its stability. The supporting and tensioning devices of this horizontal belt conveyor ensure the stable operation of the conveyor belt, avoiding material spillage during transportation.When the conveyor belt reaches the end point, the materials are automatically unloaded and sent to the destination. The automatic unloading function of this horizontal belt conveyor reduces manual intervention, making it more efficient for factory production lines.
Application Scenarios:
Horizontal belt conveyor is widely used in mining, chemical, building materials, metallurgy, electric power and other industries. This industry-wide applicable horizontal belt conveyor is a key equipment in the production process of mining, chemical and other industries.It can transport various types of materials, such as coal, ore, sand, cement, chemical fertilizer, grain, etc. This multi-material compatible horizontal belt conveyor can handle materials such as coal and cement, meeting the diverse needs of different industries.In addition, it can work under the condition of continuous supply of any kind of material and can meet a wide range of conveying distances and conveying volumes. This continuous-working horizontal belt conveyor can adapt to different conveying volumes and distances, providing stable material support for the continuous production of enterprises.
Technical Parameters
Technical Parameters
Tape Width (mm) | Power Range (kw) | Idler Form | Troughed Roller | Flat Shape | ||||||||||||
Belt Speed(m/s) | 0.8 | 1.0 | 1.25 | 1.6 | 2.0 | 2.5 | 3.15 | 4.0 | 0.8 | 1.0 | 1.25 | 1.6 | 2.0 | 2.5 | ||
500 | 1.5-30 | Maximum conveying capacity(t/h) | 78 | 97 | 122 | 156 | 191 | 232 | / | / | 41 | 52 | 66 | 84 | 103 | 125 |
650 | 1.5-40 | 131 | 164 | 206 | 264 | 323 | 391 | / | / | 67 | 88 | 110 | 142 | 174 | 211 | |
800 | 2.2-75 | / | 218 | 348 | 445 | 546 | 661 | 824 | / | 118 | 147 | 184 | 236 | 289 | 350 | |
1000 | 3-100 | / | 435 | 544 | 696 | 853 | 1033 | 1233 | / | / | 230 | 288 | 368 | 451 | 546 | |
1200 | 4-185 | / | 655 | 819 | 1048 | 1284 | 1556 | 1858 | 2202 | / | 345 | 432 | 553 | 677 | 821 | |
1400 | 4-185 | / | 891 | 1115 | 1427 | 1748 | 2118 | 2528 | 2996 | / | 469 | 588 | 753 | 922 | 1117 | |
Note: The conveying capacity in the table is formulated under the conditions of material accumulation specific gravity V=1.0 tons/n², conveyor inclination angle 0-7°, and material accumulation angle 30°. |
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Spring Feeder
- Easy to install and movable. For example, if multiple mixers use the same material, only one spring feeder can supply materials to multiple mixers at the same time, eliminating the trouble of manual feeding and making the feeding work safer, more time-saving and labor-saving. This movable spring feeder effectively reduces the number of equipment purchases for enterprises.
- Reasonable design, easy operation and maintenance. Compared with vacuum feeders, this spring feeder eliminates the trouble of frequent filter cleaning, reducing the workload of equipment maintenance for production line engineers.
- Adopting advanced electrical control components and motors to ensure safe and reliable operation of the system. The spring feeder has a large conveying capacity, with a maximum feeding capacity of 3 tons per hour, meeting the material supply needs of large-scale production lines.
- Wide application range. This spring feeder can convey powder materials, plastic granular materials, powder-granule mixtures, and can also be used with crushers. It is also suitable for conveying powder and granular materials in the production processes of the pharmaceutical and chemical industries. This wide-application spring feeder is a versatile choice for different industrial scenarios.
- Low energy consumption. Compared with traditional vacuum feeders and spring-type dust feeders, the energy consumption of this spring feeder is only about one-third, helping enterprises reduce energy costs and achieve energy-saving production.
Turn Belt Conveyor
- Flexible adaptation: Supports multi-angle turning (30°, 45°, 90°, 180°), and the inner/outer radius, belt width and frame height can be customized according to needs to meet the layout of narrow spaces or complex assembly lines.
- Stable conveying: The conveyor belt runs stably, with no relative movement between materials and the conveyor belt, which can effectively avoid damage to conveyed items, and is especially suitable for production links with high requirements for material integrity.
- Low noise and energy saving: It has a low noise level, creating a quiet working environment for the workshop, and at the same time, it has low energy consumption, reducing the production and operation costs of enterprises.
- Durable and easy to maintain: It adopts standardized component design, with a simple structure and convenient daily maintenance; it has low energy consumption (power matched according to needs) and obvious advantages in long-term use cost.
- Diverse materials: The conveyor belt has a variety of materials, including PVC, PU, etc., and some can also meet special needs such as oil resistance, corrosion resistance and anti-static, adapting to different materials and working environments.
- Safe and efficient: The design without sharp corners ensures the safety of operators; it supports high-speed conveying (linear speed adjustable from 0 to 50 meters per minute) to meet the needs of large-flow material transmission.
FU Scraper Conveyor
- It is often used for horizontally conveying granular and powdery materials, and can also be used for inclined conveying within an angle range of 150°. The FU scraper conveyor is flexible in material conveying directions.
- It has the characteristics of long overall service life, stable operation, small structural size, large conveying capacity, low energy consumption and low material damage rate. These features make the FU scraper conveyor a cost - effective choice for factories.
- The overall structure is reasonable, allowing multi - point feeding. Driven by the reducer, the scraper moves stably at a low noise level. On the basis of single - point feeding and discharging, it can also realize multi - point feeding and discharging. It has outstanding advantages in conveying toxic, explosive, high - temperature and easy - to - fly materials, improving workers' operating conditions and reducing environmental pollution. The FU scraper conveyor is an excellent choice for environmentally friendly and safe material conveying in industries.
Folding Conveyor
- The folding belt conveyor has a relatively simple structure and is easy to install and maintain.
- The conveyor belt is generally made of rubber material, which has good impact resistance and can withstand a certain degree of impact force.
- The folding belt conveyor can be folded after work, with a small floor space. It is a very ideal material conveying equipment for places with limited space.
- It can replace manual material handling, reduce labor costs, convey materials continuously and has high work efficiency.
TD Bucket Elevator
- Small driving power, adopting inflow feeding and induced discharge.
- The dense arrangement of large-capacity hoppers ensures that there is almost no material return and digging during material lifting, so the ineffective power is low.
- It has a wide lifting range and has few requirements on the type and characteristics of materials. It can not only lift general powder and small granular materials, but also lift materials with high abrasiveness. It has good sealing performance and causes little environmental pollution.
- It operates reliably. Advanced design principles and processing methods ensure the reliable operation of the whole machine, with good trouble-free operation performance.
- It has a high lifting degree, and the elevator runs stably, so it can reach a relatively high lifting height.
- It has a long service life. The elevator adopts the inflow method for feeding, without the need to dig materials with hoppers, so there is little extrusion and collision between materials.During the design process, it is ensured that there is little material scattering during feeding and unloading, which reduces mechanical wear.
- It can lift all conventional materials. For ordinary rubber belts, the temperature shall not exceed 60?. If heat-resistant rubber belts are used, the temperature can reach 200?.